Jwell ABS, HIPS, PMMA Refrigerator Plate, Sanitaryware Extrusion Line: Mzere wanzeru wopanga zinthu wamphamvu kwambiri

Chifukwa cha kufunikira kwakukulu kwa mapanelo "opepuka, ogwira ntchito bwino, komanso okongola" m'makampani opanga zida zapakhomo (makamaka m'mafakitale a firiji), komanso kufunafuna mapanelo "osavuta kuyeretsa, oletsa kukalamba, komanso opangidwa mwamakonda" m'makampani opanga zida zaukhondo, mizere yachikhalidwe yopanga zinthu imodzi siyingathenso kukwaniritsa zosowa zopangira zinthu zamagulu ambiri komanso zogwira ntchito zambiri. Nthawi yomweyo, kuti achepetse ndalama zopangira ndikuwonjezera magwiridwe antchito opanga, mabizinesi akumidzi akufunika kwambiri zinthu zopangidwa ndi zinthu zosiyanasiyana. zida za extrusion ndiko kuti "yogwira ntchito zambiri, yolondola komanso yowongoka, yobiriwira komanso yogwira ntchito bwino".

Chifukwa chake, mbale ya ABS, HIPS, PMMA Refrigerator, Kutulutsa Mbale Zaukhondo Mzerewu watulukira. Sikuti umangogwirizana ndi momwe zinthu zitatu zazikulu za polima zimagwirira ntchito komanso umakhudza njira ziwiri zazikulu zogwiritsira ntchito mafiriji ndi ziwiya zaukhondo. Mzerewu umadzaza kusiyana kwa zida mu kupanga kophatikizana kwa "zinthu zambiri + magulu ambiri" ndipo umathandiza mabizinesi kukwaniritsa kukweza kapangidwe ka zinthu ndi kukonza mphamvu zopangira.

Chiyambi cha njira yopangira: chophatikizana chanzeru, chosavuta komanso chogwira ntchito bwino

Jwell ABS, HIPS, PMMA Refrigerator Plate, Mzere Wowonjezera Zinthu Zotsukira.

1. Kukonzekera Zinthu Zopangira Patsogolo: Ma ABS, HIPS, ndi ma PMMA pellets amaumitsidwa padera (kuti achotse chinyezi ndikuletsa mapangidwe a thovu panthawi yotulutsa). Ma masterbatches amtundu kapena zowonjezera zothandiza (monga zoletsa kukwawa ndi zoletsa kufinya) zitha kuwonjezeredwa malinga ndi zofunikira za chinthucho. Pambuyo posakaniza bwino, chosakanizacho chimatumizidwa ku chidebe chosungiramo zinthu.

2. Kutulutsa ndi Kuyika Mapulasitiki: Zipangizo zopangira zomwe zakonzedwa kale zimalowetsedwa mu chotulutsira cholondola cha screw kudzera mu njira yodyetsera yokha. Kudzera mu kutentha kwakukulu (pafupifupi 200-230℃ ya ABS, 180-210℃ ya HIPS, ndi 220-250℃ ya PMMA) ndi kumeta, screw imapangitsa kuti zipangizo zopangirazo zikhale zosungunuka mofanana.

3. Kupanga Die: Zinthu zosungunuka zimayikidwa mu die yosalala yokonzedwa mwamakonda (mpata wa milomo ukhoza kusinthidwa malinga ndi m'lifupi ndi makulidwe a panel). Chopanda kanthu cha panel yofanana chimapangidwa mkati mwa die ndikutulutsidwa bwino pa ma conveyor roller.

4. Kuziziritsa ndi Kukhazikitsa: Chopanda pake cha panel chimalowa mu thanki yamadzi yozizira yokhala ndi magawo ambiri kapena tebulo lokhazikitsa vacuum. Chimaziritsidwa mwachangu ndi madzi ozizira olamulidwa ndi kutentha (kutentha kwa madzi pafupifupi 20-30℃), komwe kumayika panelyo mu mawonekedwe okhazikika pomwe ikutsimikizira kuti pamwamba pake pali yosalala komanso yathyathyathya.

5. Kuyang'anira ndi Kudula Pa intaneti: Gulu loyika limadutsa mu chipangizo chowunikira makulidwe (chokhala ndi kulekerera kolamulidwa mkati mwa ± 0.1mm) ndi njira yodziwira zolakwika pamwamba. Magulu oyenerera amadulidwa ndi makina odulira okha malinga ndi kukula kwa gululo (kutalika kumatha kusinthidwa ngati pakufunika), pomwe zinthu zosayenerera zimasinthidwa zokha kupita ku dongosolo lobwezeretsanso zinyalala.

6. Pambuyo pa chithandizo (Chosankha): Malinga ndi zosowa za makasitomala, chithandizo cha pamwamba chingachitike pa mapanelo, monga kupopera filimu (kuti ziwongolere kuuma kwa nsalu), kusindikiza (kuti ziwongolere kukongola), kapena kudula m'mphepete. Pomaliza, mapanelo omalizidwa amapangidwa ndikutumizidwa ku nyumba yosungiramo zinthu zomalizidwa.

Ubwino wa ABS/HIPS/PMMA

ABS (Acrylonitrile-Butadiene-Styrene Copolymer)

● Kukana Kwambiri Kukhudza: Gawo la butadiene m'mapangidwe ake a molekyulu limapatsa mphamvu yabwino kwambiri yolimbana ndi kukhudza. Limatha kupirira kugundana kwa chitseko cha firiji chomwe chimatseguka ndi kutsekedwa komanso kugogoda kwa tsiku ndi tsiku pazitseko zaukhondo popanda kuwonongeka mosavuta.

● Kukhazikika kwa Kutentha Kochepa: Kumasunga magwiridwe antchito okhazikika mkati mwa kutentha kwa -40℃ mpaka 80℃, kusinthasintha mokwanira kuti kugwirizane ndi malo ogwirira ntchito a firiji yoziziritsira/yozizira (yomwe ili ndi kutentha kwa pafupifupi -25℃ mpaka 10℃) ndipo sidzasweka kapena kusweka chifukwa cha kutentha kochepa.

● Kutha Kukonza Bwino: Ili ndi kusungunuka kwabwino kwambiri, kotero imatha kupangidwa mosavuta kukhala mapanelo okhala ndi makulidwe osiyanasiyana (1-10mm) kudzera mu njira yotulutsira. Kuphatikiza apo, kukonza kwachiwiri monga kuboola, kupindika, ndi kupopera filimu kumatha kuchitika pambuyo pake, zomwe zimakwaniritsa zofunikira zovuta zosonkhanitsira mafiriji amkati ndi mapanelo a zitseko.

HIPS (High Impact Polystyrene)

● Malo Osalala Kwambiri: Pambuyo popangidwa ndi extrusion, pamwamba pake pamakhala posalala komanso popanda zolakwika. Itha kugwiritsidwa ntchito mwachindunji pamapanelo amkati mwa firiji ndi mapanelo othandizira a ukhondo popanda kupukuta kwina, zomwe zimachepetsa njira zogwirira ntchito pambuyo pake.

● Kuwongolera Mtengo Kwabwino Kwambiri: Mtengo wa zinthu zopangira za HIPS ndi wotsika kuposa wa ABS ndi PMMA, ndipo mphamvu zomwe zimagwiritsidwa ntchito popanga zinthu zake ndizochepa. Poganizira zowonetsetsa kuti zinthu zikuyenda bwino (monga kukana kutentha ndi kusintha kwa chinyezi), zimatha kuchepetsa bwino ndalama zopangira zinthu zamabizinesi ndipo ndizoyenera kupanga zinthu zambiri.

● Kukana Kudzimbidwa ndi Mankhwala: Kukana bwino mafiriji ndi zinthu zotsukira (monga sopo wosalowerera) m'firiji, komanso madontho a madzi ndi sopo m'malo osungiramo zinthu zaukhondo. Sichimasintha mtundu kapena kusweka pambuyo pogwiritsidwa ntchito kwa nthawi yayitali.

PMMA (Polymethyl Methacrylate, yomwe imadziwika kuti "Acrylic")

● Kutumiza Kuwala Kwambiri: Kutumiza kwake kuwala kumatha kufika pa 92%, zomwe zili pafupi ndi galasi, ndipo kuchuluka kwake kofalikira kwa kuwala ndi kochepa. Ndikoyenera kupanga ma panel owonekera bwino a mafiriji ndi ma panel okongoletsera a magetsi agalasi a bafa, kuphatikiza magwiridwe antchito ndi kukongola.

● Kulimbana Kwambiri ndi Ukalamba: Ikakhala padzuwa (ultraviolet ray) kapena m'bafa lonyowa kwa nthawi yayitali, siimakhala yachikasu kapena yofiira. Nthawi yake yogwira ntchito imatha kufika zaka 5-8, zomwe ndi nthawi yayitali kuposa ya mapanelo wamba apulasitiki.

● Ukhondo Wosavuta: Pamwamba pake ndi wokhuthala komanso wopanda mabowo. Madontho a madzi ndi dothi zimatha kuchotsedwa mosavuta ndi nsalu yonyowa popanda zotsalira, zomwe zimakwaniritsa zofunikira "zosavuta kukonza" za zinthu zaukhondo.

Ubwino waukadaulo wa Jwell ABS, HIPS, PMMA Refrigerator Plate, Mzere Wowonjezera Zinthu Zotsukira

1. Kusintha Kolimba kwa Makonda: Imatha kusintha magawo a screw, kapangidwe ka die ndi makina oziziritsira malinga ndi zomwe makasitomala amafotokozera za malonda (m'lifupi mwa gulu: 500-2000mm, makulidwe: 1-10mm), zofunikira pakupanga (100-350kg/h) ndi mawonekedwe azinthu, ndikuzindikira "mzere umodzi wopanga womwe umasintha kumagulu angapo azinthu" popanda kusintha zida pafupipafupi.

2. Ukadaulo Wotsogola wa Zigawo Zapakati: Imagwiritsa ntchito "screw yosakaniza yogwira ntchito bwino kwambiri" yopangidwa payokha ndi Jwell. Poyerekeza ndi zomangira zachikhalidwe zomwe zili mumakampani, mphamvu yake yopangira pulasitiki imawonjezeka ndi 15%, ndipo kufalikira kwa zinthu kumakhala kofanana, kupewa magwiridwe antchito osafanana a mapanelo. Pokhala ndi "precision constant temperature die", kusinthasintha kwa kutentha kwa mlomo wa die kumayendetsedwa mkati mwa ±1℃, kuonetsetsa kuti kulekerera kwa makulidwe a panel ndi ≤±0.1mm.

3. Mlingo Wapamwamba Wanzeru: Ili ndi Jwell "dongosolo lanzeru loyendetsera kupanga zinthu", lomwe limatha kuyang'anira deta yeniyeni monga kutentha kwa extrusion, kuthamanga, makulidwe a panel ndi mphamvu zopangira, kuthandizira kuzindikira kutali ndi kusintha kwa magawo, ndikuchepetsa kulowererapo pamanja. Nthawi yomweyo, imagwirizanitsa "chipangizo chobwezeretsanso zinyalala zokha" chokhala ndi chiwongola dzanja chobweza zinyalala choposa 95%, kuchepetsa zinyalala za zinthu.

4. Kukhazikika Kwambiri ndi Kudalirika: Zigawo zazikulu (monga zomangira, mabearing, ma mota) zonse zimagwiritsa ntchito mitundu yotchuka padziko lonse lapansi (monga Siemens, SKF). Kuphatikiza apo, mzere wopanga umayesedwa kosalekeza kwa maola 72 asanachoke mufakitale, kuonetsetsa kuti chiwopsezo cha kulephera kwa kampani yoyambira ndi chochepera 0.5%. Munthawi yogwiritsidwa ntchito bwino, nthawi yogwira ntchito ya zigawo zazikulu imatha kufika zaka 5-8, zomwe zimachepetsa ndalama zokonzera.

5. Chitsimikizo cha Utumiki Wathunthu: Chimapereka ntchito yonse ya "kafukufuku asanagulitse - kapangidwe ka mapulani - kupanga zida - kukhazikitsa ndi kuyambitsa - kuphunzitsa antchito - kukonza pambuyo pa malonda". Pali malo opitilira 20 ogulitsa pambuyo pa malonda mdziko lonselo, ndi kudzipereka kuyankha maola 24 kukonza zolakwika. Nthawi yomweyo, nthawi zonse imapereka chitsogozo chokonza zida ndi chithandizo chokweza njira kuti zithandize makasitomala kukwaniritsa kupanga kokhazikika kwa nthawi yayitali.

Kugwiritsa ntchito kwakukulu komanso kuthekera kwakukulu pamsika

Zochitika Zogwiritsira Ntchito Zinthu za ABS

● Malo Opangira Zipangizo Zapakhomo: Mapanelo amkati mwa firiji (okhudzana mwachindunji ndi chakudya, osatentha kwambiri komanso osakhudzidwa ndi kutentha), mapanelo a zitseko za firiji (amapirira kutseguka/kutseka kwa zitseko, osavuta kukonza komanso opangidwa ndi laminable), mapanelo amkati mwa firiji (amasinthasintha kuti azizizira kwambiri, osasweka mosavuta komanso osweka);

● Malo Osungiramo Zinthu Zaukhondo: Mapanelo onyamula katundu a makabati aukhondo (amanyamula kulemera kwa mabeseni osambira ndi zinthu zina, osakhudzidwa ndi kugunda), mapanelo a chimango cha chipinda chosambira (osakhudzidwa ndi kugunda, osakhudzidwa ndi chinyezi ndi malo otentha);

● Zochitika Zowonjezereka: Mabokosi ang'onoang'ono a zipangizo zapakhomo (monga, mapanelo owongolera makina ochapira, mapanelo amkati a makina oziziritsira mpweya), zida zothandizira mkati mwa galimoto (monga mafelemu a mapanelo a zida).

Zochitika Zogwiritsira Ntchito Zinthu za HIPS

● Malo Ogulitsira Zipangizo Zapakhomo: Mapanelo amkati mwa firiji (monga, magawo, ma drawer casings, okhala ndi malo osalala komanso osavuta kuyeretsa), mapanelo amkati mwa uvuni wa microwave (osatentha kwambiri, mtengo wake ndi wowongoka), ma cookie a mpunga (osavuta kukonzedwa, osindikizidwa ndi mapatani);

● Malo Osungiramo Zinthu Zaukhondo: Mapanelo am'mbali a makabati aukhondo (osanyamula katundu, otsika mtengo komanso osadetsedwa ndi madzi), ma bafa osambira pansi pa sinki (osayikidwa mobisika, osafunikira kuyika kuwala kwambiri), ma shelufu a bafa (osagonjetsedwa ndi chinyezi komanso malo otentha, osavuta kusamalira);

● Zochitika Zowonjezereka: Mapanelo okongoletsedwa ndi mipando (monga mapanelo okongoletsedwa ndi laminated wardrobes), mapanelo okongoletsedwa ndi ma CD (monga mapanelo okongoletsedwa ndi ma CD kuti anyamule zinthu zamagetsi).

Zochitika Zogwiritsira Ntchito Zinthu za PMMA

● Malo Osungira Zipangizo Zapakhomo: Ma drawer owonekera bwino a mafiriji (omwe amatumiza kuwala kwambiri, abwino kuyang'anira chakudya), mawindo owonekera bwino a zitseko za firiji (omwe amatumiza kuwala kwambiri, okongola kwambiri), mawindo owonekera bwino a uvuni (omwe amateteza kutentha kwapakati, osasinthika);

● Malo Osungiramo Zinthu Zaukhondo: Mapanelo owala a masinki osambira (owala kwambiri, osavuta kuyeretsa), mapanelo okongoletsedwa kutsogolo kwa magalasi a m'bafa (opereka kuwala kwabwino, amawonjezera mlengalenga akamagwirizanitsidwa ndi magetsi), malo osungira madzi m'chipinda chosambira (owonekera bwino komanso okongola, osakalamba);

● Zochitika Zowonjezereka: Mapanelo okongoletsedwa amkati opereka kuwala (monga denga, makoma akumbuyo), mapanelo a mabokosi owonetsera kuwala (opereka kuwala kwambiri, owonetsa mitundu yambiri), mapanelo owonetsera zokongoletsa (okongola kwambiri, osakanda).

Sankhani Jwell kuti mupange kupanga zinthu mwanzeru kukhala kosavuta

Jwell sikuti amapereka zida zokha, komanso amapereka phindu. Tili ndi:

● Zaka zoposa 20 za ntchito yofufuza ndi chitukuko komanso kupanga zinthu zatsopano zida za pulasitiki extrusion;
● Kukonza njira yothetsera mavuto musanagulitse komanso kukonzekera kapangidwe ka fakitale;

● Gulu lophunzitsa akatswiri pa kukhazikitsa, kulamula ndi ukadaulo;

● Malo ambiri operekera chithandizo m'dziko ndi kunja, kuyankha mwachangu.

Zida zamakono